CONDENSATE MANAGEMENT

CONDENSATE MANAGEMENT

Compressed air is compressed and discharged at elevated temperatures in a saturated state. As the air cools through aftercoolers, dryers, or pipelines, the water vapor condenses into a liquid form which then mixes with the normal oil carryover from the compressor. The condensate becomes contaminated by the oil and must be treated before expelling it into a sewer system or onto the ground. The oil must be separated from the condensate and only the condensate can be expelled. The oil must be reclaimed and disposed of in an environmentally safe manner.

GD INTELLI PAK

The process of compressing air typically produces a substantial amount of condensate that contains air compressor lubricant carryover. Without an oil-water separator in your compressed air system, this condensate/lubricant mixture will go down the drain and quite possibly find its way into the surrounding groundwater. The Intelli PAK System has been engineered to provide the most effective and user-friendly oil-water separator on the market.

FEATURES

>> Alumino silicate substrate media is formulated to attract the contaminants and repel water molecules
>> The internal bonding process virtually eliminates any possibility of the used media being able to contaminate ground water
>> All Units will handle any lubricant including silicone
>> Five different capacities: 250 cfm, 400 cfm, 750 cfm, 1000 cfm, and 1500 cfm
>> Sleek cabinet design that matches our compressors
>> Proprietary encryption design on the replacement cartridges


CTS ELIMINATOR II

The CTS Eliminator II separates oil contamination from condensate before being expelled. The condensate becomes contaminated by the oil and must be treated before expelling it into a sewer system or onto the ground. The oil must be separated from the condensate and only the condensate can be expelled. The oil must be reclaimed and disposed of in an environmentally safe manner. The CTS Eliminator II has been designed as an effective and reliable means of treating lubricant contaminated compressor condensate. Untreated condensate can have detrimental effects on the environment and is illegal to dump into sewer systems or onto the ground.

FEATURES

>> Ambient Temperature: +32-120°F
>> Inlet Temperature: 120°F
>> Unique pre-absorption filter
>> 40% longer service life than most competitive units
>> Designed and Rated for Real Life summertime conditions : 90°F and 90% RH
>> Level Minder Oil container Alarm System – Optional
>> Heater – Optional
>> Remote Flow Indicator – Optional


ELIMINATOR TROUBLESHOOTER

The Troubleshooter was designed to effectively separate emulsified compressor condensate to levels of 15 PPM or less without premature element failure and backup spillages. The unique delivery system and the increased media’s ability to absorb up to four times the amount of oil that standard activated carbon can hold sets this eliminator apart from the competition. The Troubleshooter is the most economical and efficient way to separate emulsified, slowly demulsible, or high volume condensate loads. Determine the highest cfm flow possible with the application, then make your selection of the appropriate unit size.

FEATURES

>> Separates Emulsified Oil
>> Only Two Moving Parts
>> Fully Automatic
>> Non-Corrosive Materials
>> Non-Clogging Filter Design


GD PAK SERIES

The process of compressing air typically produces a substantial amount of condensate that contains air compressor lubricant carryover. Without an oil-water separator in your compressed air system, this condensate/lubricant mixture will go down the drain and quite possibly find its way into the surrounding groundwater. The GD PAK System has been engineered to provide the most effective and user-friendly oil-water separator on the market.

FEATURES

>> Alumino silicate substrate media is formulated to attract the contaminants and repel water molecules
>> The internal bonding process virtually eliminates any possibility of the used media being able to contaminate ground water
>> Two different lines for lubricant type – standard units and silicone units
>> Four different capacities: 7, 25, 40 and 60 gallon


Gardner Denver DS1 Series

DS1 SERIES

The DS1 Mechanical Drain is a pnuematically designed drain that automatically removes liquid, oil, and water contaminates from compressed air system components. The design, which includes an efficient bowl size with a large quiet zone allows for no re-entrainment of liquid back into the air system. The metal bowl is also compatible with all compressor lubricants.

FEATURES

>> High pressure 200 psig
>> Maximum Fluid Temperature: 75°F
>> No air loss level acutated design — operates on demand
>> Float-type operation — no electricity needed
>> Manual override option allows for draining on demand
>> 5 ounce or 32 ounce bowl capacity available


DS2 EVACUATOR

The EvacuatorTM is the most reliable demand drain solution for large condensate loads in a compressed air system. The EvacuatorTM is available in a 52 oz. pneumatically operated version or a 27 oz. or 77 oz. electronically managed system version. The electronically managed system incorporates microprocessor based electronics for self-diagnostics, error correction and host computer communications capabilities.

FEATURES

>> Maximum Operating Pressure : 200 PSIG/400 PSIG (depending on unit you choose)
>> Fluid Temperature : 34-180°F
>> Self purging – maintenance free
>> No air loss design
>> 42 ounce discharge